Custom packaging / Mailer Boxes
Custom Printed Mailer Boxes
Corrugated mailer boxes with integrated lids for e-commerce orders, subscriptions and launch kits. Customize inside and outside printing, product fit and inserts; confirm transit protection for your delivery route.
Made to order with your dimensions and artwork. Minimum quantities, pricing and sample options are confirmed for your specification.
Browse mailer boxes
Packaging style
Industry
Material
Features
Choose more than one option per filter. Colours and sizes can be customized.
Custom Roll-End Mailer Boxes
Self-locking roll-end structure
Custom End-Opening Document Mailers
End-opening corrugated document mailer
Custom Top-Tuck Mug Mailers
Cube corrugated top-tuck gift mailer
Custom Corrugated Gable Carry Boxes
Gable carry box in corrugated board
Custom Side-Load Apparel Mailers
Flat side-loading corrugated apparel mailer
Custom Vinyl Record Mailers
Square multi-depth corrugated record mailer
Custom Mini Accessory Mailers
Small roll-end corrugated accessory mailer
Custom Two-Piece Postal Boxes
Corrugated postal tray with telescoping lid
Custom Kraft Roll-End Mailer Boxes
Rectangular roll-end front tuck mailer
Custom Full-Color Subscription Mailers
Wide hinged corrugated mailer
Custom Slim Book Mailer Boxes
Low-profile wraparound book mailer
Custom Deep Wellness Mailer Boxes
Deep square roll-end mailer
Custom Double-Wall Shipping Mailers
Deep double-wall corrugated box
Custom Tear-Strip Return Mailers
Rectangular mailer with tear strip and reseal flap
Custom Window Unboxing Mailers
Hinged mailer with inset viewing window
Custom Triangular Poster Mailers
Long triangular corrugated prism
Custom Adjustable Book-Wrap Mailers
Variable-depth wraparound mailer
Custom Gift-Ready Mailer Boxes
Square hinged mailer with interior reveal
Representative concepts, not ready-made stock. Images are illustrative; construction and finishes are confirmed through sampling.
Before you choose
A few details.
A better fit.
Review the options when you’re ready. You don’t need a complete specification to start a conversation.
How customization works ↗Start with the shipping pack+
Roll-end construction is developed around the complete packed product.
- Roll-end mailer
- A self-locking corrugated structure for e-commerce and delivered kits.
- Closure & protection
- Board grade, locking details and any insert are reviewed against the contents and route.
Plan the experience inside and out+
Subscription and PR kits are applications; inside print is a print location.
- Inside printing
- Use the inner surface for campaign, instruction or brand messaging.
- Product layout
- Provide packed weight, fragility and arrangement so empty space and protection can be assessed.
Materials, finishes & inserts+
- Materials
- Corrugated board grades · White or kraft liners · Paper-based cushioning options · Board selected to suit contents and route
- Print & finishing
- Direct or litho-laminated print · Inside printing · Matte coating · Spot finishes where suitable
- Inserts & details
- Corrugated dividers · Die-cut paperboard inserts · Molded pulp · Paper cushioning concepts
What to prepare for your quote+
Share product dimensions and weight, quantity, artwork or visual references, delivery destination and target date. Confirm fit, assembly and appearance with a sample before approving production.
Read the quote checklist ↗Product FAQ
Planning mailer boxes
How do you plan protection for shipping?
We consider product weight, fragility, empty space, insert support and the expected delivery route. Transit testing requirements should be discussed for the final pack.
Can mailer boxes be printed inside?
Yes. Interior printing can carry campaign messaging, instructions or brand details while the outer surface stays restrained.
Can the mailer fit several products?
Yes. A layout can organize multiple items with dividers or an insert, based on exact product dimensions and the desired reveal.
Start with your requirements