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AI-generated packaging development concept with an ivory carton blank, assembled sample and finished coral carton on charcoal plinths

How it works / Custom packaging

Custom Packaging Process:
From Design to Delivery

Five choices define your packaging. Then we confirm the quote, review samples and produce the approved specification in our own factory.

Five choices. One clear brief.

The process at a glance

Choose your box style, material and thickness, printing process, insert material and printing color. Foldelle then reviews your brief, confirms the quote and sample scope, and manufactures the approved packaging in our own factory.

Not sure about a choice? Leave it open for our recommendation.

See what happens after your selections ↓

Your five selections

What to choose. What we confirm.

AI-generated packaging illustrations show example options, not factory photographs.

  1. Step 01 / 05

    Choose Box Style

    You choose
    Choose a rigid box, magnetic box, folding carton, mailer or paper bag around your product and how it will be used.
    We confirm
    Share product dimensions, weight and quantity. We confirm the opening, size and product arrangement.
    Compare packaging formats ↗
    Packaging format examples: rigid box, magnetic box, folding carton, mailer and paper bag
    Compare the structure and opening, not just the outer shape.
  2. Step 02 / 05

    Choose Material & Thickness

    You choose
    Choose paperboard, wrapped greyboard or corrugated board. Share a material reference, or ask us to recommend one.
    We confirm
    We review strength and feel for the selected format. Record thickness in mm and paper weight in gsm separately.
    Compare materials and thickness ↗
    Material cross-section concepts comparing thin paperboard, wrapped greyboard and corrugated board
    Different constructions need different material specifications.
  3. Step 03 / 05

    Choose Printing Process

    You choose
    Share your artwork and print locations. Specify printing separately from finishes such as foil, embossing, spot UV or lamination.
    We confirm
    We review the printing method and finish compatibility with your material. Printing color is selected in Step 5.
    Explore printing and finishes ↗
    Illustrative coral paper swatches with flat ink, metallic foil, raised embossing and gloss varnish
    Ink, foil, embossing and gloss create different surface effects.
  4. Step 04 / 05

    Choose Box Insert Material

    You choose
    Choose paperboard, molded pulp, foam or no insert. For paper bags, choose handles, reinforcement and accessories instead.
    We confirm
    Share each item’s dimensions and weight. We check protection, arrangement and how easily the product can be removed.
    Compare inserts and fitments ↗
    Three packaging insert concepts: folded paperboard, molded pulp and foam with circular product recesses
    Select protection around the product, or specify no insert.
  5. Step 05 / 05

    Choose Printing Color

    You choose
    Choose CMYK, Pantone / spot color, or a combined route. Send brand color references or a physical printed sample.
    We confirm
    We agree how color will be reviewed on the selected material. A screen preview is not a physical color proof.
    Read the color guidance ↗
    Print-color concept with coral reference swatches, CMYK color patches and a printed carton panel
    Review the color reference together with the chosen paper.

After your selections

From your brief to delivery.

We review your quantity, specification and destination to confirm the quote and sample scope. Once agreed, your project moves through these stages.

  1. Illustrative flat carton artwork beside an assembled packaging mockup
    Stage 01

    Design preview

    Review dielines, dimensions, artwork orientation and finish placement before sampling.

  2. Unprinted and printed carton sample concepts beside a jar and ruler for a fit review
    Stage 02

    Sample approval

    Check size and fit with a structural sample; review print and color through the agreed sample process.

  3. Batch-production illustration of matching printed carton blanks and assembled cartons
    Stage 03

    In-house manufacturing

    Our own factory produces the packaging to the approved specification. Confirm any changes before production.

  4. Inspection and packing concept with a caliper, finished box and cushioned shipping carton
    Stage 04

    Quality control & delivery

    We inspect finished packaging against the approved specification and arrange international shipping to the agreed destination.

What can I check in a sample? ↗

Ready to start?

Send a useful first brief.

You do not need a finished design. Share what you know and mark undecided choices as open.

What to have ready

  • Product dimensions and weightLength × width × height, with units.
  • Quantity or estimated rangeYour first order and any likely reorders.
  • Preferred packaging styleA format you like, or leave it open for advice.
  • Logo, artwork or visual referencesShare the files or inspiration you already have.
  • Destination and target dateDelivery country, postal code and ideal arrival date.

Minimum quantity, sample scope and timing depend on your specification and are confirmed with your quote.