Roll-end mailers
A self-locking corrugated format widely used for branded e-commerce deliveries.
Branded E-commerce Packaging
Custom Mailer Boxes
Balance delivery protection with a considered brand experience using corrugated mailers tailored to your product arrangement and shipping journey.
Where it works
A format for products that need presence.
The final construction should reflect product weight, packing sequence, presentation goals and delivery conditions.
01
E-commerce orders
02
Subscription programs
03
Product launches
04
Curated kits and sample sets
Structure directions
Common mailer boxes styles.
Use these as starting points. Dimensions, proportions and construction are refined around the product and packing workflow.
Subscription boxes
Repeatable layouts planned around a consistent packing and reveal sequence.
Printed-inside mailers
An understated exterior with campaign or brand messaging revealed on opening.
Mailer kits
Product arrangements developed for launches, media outreach and gifting.
Build the specification
Material, finish and fit—developed together.
Options are evaluated as a system so that visual details work with the chosen construction.
Materials
- Corrugated board grades
- White or kraft liners
- Paper-based cushioning options
- Board selected to suit contents and route
Print & finishing
- Direct or litho-laminated print
- Inside printing
- Matte coating
- Spot finishes where suitable
Inserts & details
- Corrugated dividers
- Die-cut paperboard inserts
- Molded pulp
- Paper cushioning concepts
Custom process
A practical route from dimensions to delivery.
- 01
Project review
- 02
Structure & material
- 03
Artwork & sample
- 04
Production coordination
- 05
Quality & shipping
Visual direction
Explore structure before decoration.
These original concept illustrations indicate form only. Replace them with approved product photography through Sanity when available.
Product FAQ
Planning mailer boxes.
How do you plan protection for shipping?
We consider product weight, fragility, empty space, insert support and the expected delivery route. Transit testing requirements should be discussed for the final pack.
Can mailer boxes be printed inside?
Yes. Interior printing can carry campaign messaging, instructions or brand details while the outer surface stays restrained.
Can the mailer fit several products?
Yes. A layout can organize multiple items with dividers or an insert, based on exact product dimensions and the desired reveal.
Start with your requirements